Hawk-industries Hawkjaw Sr. Manual ALS Serial Numbers 1 to 100 Manuel d'utilisateur

IntroductionWarrantyDrawingsOperationInstallationSpecificationSheetTable ofContentsOrderingInstructionsMaintenance& RepairTroubleShootingHAWKJAWOP

1. 5/8" diameter steel cable.2. Appropriate hanging cable hardwarefor 5/8" diameter steel cable.3. Enough cable length to suspend theHanger

100 Drawings20midwr63/98Middle Wrench

1N/AN/AN/A67224264071423163166633135424106333633363361111123333642034211412122144111241113242101Drawings11A23814192223294848A4950525354585959A60616973

Old Pipe Stop Assembly20pipst23/98102 Drawings

Old Pipe Stop AssemblyDrawings103Drawings20pipst23/981252539394959697989999A100101102103106107108109110111112999-806311061-91074A033061-20214-3999-806

Spinner20spin23/98104 Drawings

SpinnerDrawings105Drawings421121144411112321N/A1N\AN/A21411444111N/A1445021202411288244442422421214544Bearing CapRoller SprocketReducerSpacer, Drive J

Torque Cylinder106 Drawings20tqcyl310/97Install "U" cup withtop of "U" facing intocylinder.Install "U" cup withtop of &q

Torque CylinderDrawings107DrawingsTorque Cylinder Tube AssemblyTorque Cylinder Rod AssemblyTorque Cylinder Rod HeadTorque Cylinder Lock NutTorque Cyli

Grip/Tilt Cylinder20grpcyl6/95108 Drawings

Grip Cylinder Tube AssemblyGrip Cylinder Rod AssemblyGrip Cylinder PistonGrip Cylinder Lock NutGrip Cylinder Rod HeadSeal KitRetainer Ring44444N/A4123

1. Pressure compensated pump set topressure compensate at 2500 psi.2. Minimum volume of 20 gpm. 35 gpmfor top performance.3. 1" minimum Pressure

Spinner Grip Cylinder110 Drawings20spncyl3/98Part # *25CYL25-A &-BOld Style Cylinder

Part NameQuantityPer UnitItemPart #Spinner Grip CylinderDrawings1*2345*6*789*10*11*1213031-70017031-10022031-5A049A031-4E320A031-4E319A031-10041031-10

Raise/Lower Cylinder112 Drawings20rlcyl3/98**Replace piston nutcotter pin / dowel pin.Part # 061-H20Old Style CylinderQuantityPer Unit1111121211141111

Raise/Lower CylinderDrawings113DrawingsItemPart #Part NamePiston SealWear RingStatic SealRod SealRod WiperCotter Pin 1 1/2" LongBlind Clevis PinR

114 DrawingsMain Hydraulic Block Assembly20mnbk43/98

N/AN/AN/A1332224661111111N/AQuantityPer UnitItemPart #Drawings115Drawings*H1*H2*H3H4H5H5AH6H7H8H9H9AH10H11H12H13H21H29H30H39H123FNOTETo increase the s

Main Hydraulic Block Fittingsmainbf6/95116 Drawings123456781091112131415171619 1820

999-2027021010999-2062091010999-206209810S999-2062-8-8S999-2062-8-8S999-2062-8-8S999-202702-66S999-202702-66S999-202702-66S999-202702-66S999-202702-66

Spin Block Assembly20spnbk13/97118 Drawings

Spin Block AssemblyDrawings119DrawingsH31H33H34H35H36H45061-H31061-H33061-H34061-H35061-H36061-H45121111QuantityPer UnitItemNOTETo adjust the Spinner

Air Requirements1. Clean, dry air at 100 psi @ a negligiblevolume.2. On-board auto-dump air filter (Part #061-A22). Initial on-board filter (OF)suppl

Spin Block Hydraulic Fittings120 Drawings123455A6789

PCRPCPSRSPWTWT(bottom)RTSCPSCRPR3 999-202702-88S 999-202702-88S 999-202702-88S 999-202702-88S 999-202702-68S 999-2070-8-8S 061-H38RTFA 999-2062-8-8S 9

All Other Hydraulic Fittingsallother6/97122 Drawings168749201313A1615192311Chec

Spinner Fitting KitSpinner (Not Shown) Fitting KitSpinner MountRaise/Lower CylinderRaise/Lower Cylinder HoseSpinner MotorRaise/Lower Cylinder HoseWin

Main Hydraulic Schematic124 Drawings20hydsm59/97

Main Hydraulic SchematicDrawings125DrawingsHose 180" Pressure Inlet HoseHose 27.75"Hose 27.75"Hose 105"Hose 105"Hose 66"

Hydro-Pneumatic Control Assembly126 Drawings20hpnuc33/98

Hydro-Pneumatic Control AssemblyDrawings127Drawings111111111211914240541311111Lower Valve Air Pilot Assy.Upper Valve Air Pilot Assy.Left Control Tubin

Main Air Schematic128 Drawings20arscm39/98

Left Control Handle Air Tubing/Connector Assy.Left Control Conduit Assy.Right Control Handle Air Tubing/Connector Assy.Right Control Conduit Assy.Male

Raise/Lower Cylinder Hook - UpInstallation13Installation1. Use the Raise/Lower cylinder Cap sideBolt (B) to connect the HawkJawSuspension Ring (SR) to

Left Control Handle Assembly130 Drawings20lchas110/96

222941434447484951061-91074A031999-806004061-20100A061-805916061-91074A030061-20103061-A1061-A10LCH061-A3Lock Washer SetHex BoltControl Handle Assy. (

Right Control Handle Assembly132 Drawings20rchas23/98

222935404344454650515253545556061-91074A031999-806004999-805987-750061-20101A061-805916061-91074A030999-806051061-20105061-A10RCH061-A3061-A8061-J55-1

Winch Assembly20winch18/97134 Drawings

1111111111211122362111111121111111Worm ShaftBronze GearDrumGear Case CoverYoke KitEnd BearingGear Case Cover Gasket KitSpringFriction BlockOil SealKey

Winch Mount Assembly20wncha23/98136 Drawings

Winch Mount AssemblyDrawings137Drawings20wncha23/986754113164111111111141654122224123456789101112131415161718192021222324252627061-91074A036061-91074A

Spinner Mount Assembly138 Drawings20nspmt23/98

Spinner Mount AssemblyDrawings139DrawingsCastle Nut"O" RingWasherBall Thrust Bearing"O" RingPivot Mount Plate Assy.Hex Bolt (L9)Lo

Winch Hook - Up14 Installation1. Connect the air power sourcewith the Air (A) line.2. Make sure the hydraulicreservoir is full.3. Connect the hydrauli

Stand Assembly140 Drawings20nstnd23/98

123578262753128129061-H22061-H22F061-H22-RK999-806594-500999-806538061-91074A036999-806436061-91074A035999-806414-500061-20075A999-806439Piston Accumu

Hanger Assembly142 Drawings20hangr23/98

Hanger AssemblyDrawings143DrawingsCAUTION* Check periodically to ensure all Flex Lock Nutsare securely tightened.WARNING**To ensure operator safety, t

Reducer Assembly20reduce6/95144 Drawings

Drawings145DrawingsReducer AssemblyNOTE* These parts come only in a kit. Part # 031-24625-SRK includes these parts and quantities noted.Part NameQuant

Spinner Drive Motor Assembly20dmotor6/95146 Drawings

123*4*5678910111213**14**15**16*17*18**19**20*21031-M01031-M02031-M03031-M04031-M05031-M06031-M07031-M08031-M09031-M10031-M11031-M12031-M13031-M14031-

148 DrawingsNotes

Drawings149DrawingsNotes

Winch Hook - Up (cont.)Installation15Installation7. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).8. Use Raise (R) to raise theHawkJaw

Winch Motor Assembly20wnchmt9/97150 Drawings

Winch Motor Assembly12345678910111212A17181920*21061-WM01061-WM02061-WM03061-WM04061-WM05061-WM06061-WM07061-WM08061-WM09061-WM10061-WM11061-WM12061-W

Spinner Grip Cylinder, Top25cl25as3/98152 Drawings* These parts available only in kit #031-24CYL25RKItemPart #Part NamePiston SealStatic SealStatic

Spinner Grip Cylinder, BottomDrawings153Drawings25cl25bs3/98* These parts available only in kit #031-24CYL25-RKItemPart #Part NamePiston SealStatic

154Drawings

Full Hawkjaw SchematicDrawingsPart NameQuantityItemPart #123321126112111441121111111121111119211111111111111211Vert / Tilt ManifoldMain Relief Valve (

1365211498710H37S-2 Push Cylinder Assembly

IT E M N O Q T Y . P A R T NODESCRIP1 1 2006-10 Ba rrel2 1 2006-12 Sea l Ret3 1 2006-11 Rod4 1 2006-13 Piston5 1 1870-1250-312B R6 1 D -1250 Rod W

158 Drawings

159DrawingsNotesDrawings

Winch Hook - Up (cont.)16 Installation10. Disengage the Winch Clutch(C). Spool out enough line toanchor the Winch Tie-BackHook (H) to a structural po

Start-up Procedure1. Connect the air power sourcewith the Air (A) line.2. Make sure the hydraulicreservoir is full.3. Make sure the hydraulicPressure

Adjust for Make Up1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjustthe Pointer (P) on the Pipe stopindex (PI) to the O

Adjust for Make UpOperation19Operation1. Measure the drill pipe tube withOD calipers.2. Tube Size Use9 1/2" Eighth Hole (8H)8" Seventh Hole

IntroductionHawk's design philosophy is simple: Design with the end user in mind. Make it tough,dependable and easy to maintain.Hawk has design

Position for Make Up1. Stab the drill stand.2. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).3. Push and hold down Winch On(WOn) to mo

Position for Make Up (cont.)7. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench(BW) hang straight and levelwhen the drill pi

Setting Make Up Torque1. Follow the steps on pages 17-21.2. Turn the Selector Switch (SS) toMake.3. Use the Red needle adjust (RNA)to rotate the Torqu

Make Up1. Follow the steps on pages 17-22.2. Make sure the Torque gaugered needle (RN) is dialed to thedesired torque.3. Push and hold down Spin (S)un

Adjust for Break OutTools RequiredOD calipers, 1 1/4" wrench1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjustthe

Adjust for Break OutOperation25Operation1. Measure the drill pipe tube withOD calipers.2. Tube Size Use9 1/2" Eighth Hole (8H)8" Seventh Hol

Position for Break Out1. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).2. Push and hold down Winch On(WOn) to move the HawkJawonto the

Position for Break Out (cont.)6. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench(BW) hang straight and levelwhen the drill

Break Out1. Follow the steps on pages 17, 24-27.2. Turn the Selector Switch (SS) toBreak Out.3. Push and hold down Grip (G).4. Push and hold down Torq

NotesOperation29Operation

Table ofContentsTable of Contents3Table of ContentsIntroduction 2Table of Contents 3Warranty 6Specification Sheet 7Ordering Instructions 8Installation

NotesMaintenance & Repair30

1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydraulicpower unit.3. Press the Grip

Wrench Maintenance1. Surface grease the hook thread(T) on the top wrench, middlewrench, and bottom wrench.2. Rotate the wrench nut (N) onthe top wrenc

Wrench MaintenanceTools RequiredGrease gun1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down

Wrench MaintenanceTools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydra

Filter MaintenanceChange Every 2 MonthsInitial Steps1. Depress the Red button (RB)located under the See-throughrubber weather cap (SC).2. Operate the

Filter Maintenance1. Disconnect the Air power supply.2. Bleed Air Pressure.36 Maintenance & RepairChange Every 2 MonthsInitial Steps1. Remove the

Changing the Hook DiesTools Required3/4" wrench, See Drawings p. 98, 100.1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest

Changing the Heel DiesTools Required3/4" wrench, See Drawings p. 98, 100.1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest

Changing the Heel Dies (cont.)7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert the new Die into the

Table of Contents (cont.)4Table of ContentsChanging the Heel Dies 38Top Wrench Heel Die 38Middle Wrench Heel Die 40Bottom Wrench Heel Die 42Spinner Ma

Changing the Heel Dies (cont.)3/4" wrench, See Drawings p. 100.Tools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe r

Changing the Heel Dies (cont.)7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert the new Die into the

Changing the Heel Dies (cont.)3/4" wrench, See Drawings p. 98.Tools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe re

Changing the Heel Dies (cont.)6. Grease the back of the new Die.7. Insert the new Die into the DieHolder (DH) with the teeth ofthe Die facing out.8. R

Lubricant RequiredChevron Pinion Grease Spray(Part # MS-SP), 7/16" wrenchSpinner Maintenance1. Connect the air and hydraulicpower units to the Ha

Spinner Maintenance1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydraulicpower uni

Spinner MaintenanceGrease Once per MonthSpinner Grip Cylinders1. Pump grease fittings SC1-SC4.Tools RequiredGrease gun46 Maintenance & RepairSC4SC

Spinner Mount Sliding Tube1. Pump grease fittings ST1-ST4.Tools RequiredGrease gunGrease Once per MonthSpinner MaintenanceMaintenance & Repair 47M

Spinner Maintenance48 Maintenance & RepairCheck Oil Level Once per MonthLubricant Required85-90 weight gear oilSAE #AGMA5Reducer Gear Box1. Make s

Changing the Spinner ChainTools Required7/8" wrench, 7/16" wrench, Hammer,Needle-Nose Pliers1. Make sure the HawkJaw is offthe drill pipe co

Table ofContentsTable of Contents (cont.)5Table of ContentsGrip Button 80Torque Button 82Dies 84Spinner 85Spinner Performance 85HawkJaw Performance 88

Changing the Spinner Chain (cont.)6. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (CP) in one of theChain links.7. U

Changing the Drive RollersTools RequiredInitial Steps3/4" wrench1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position

2. Use the 3/4" wrench to removeall Bearing Cap Bolts (47).3. Remove the Bearing Caps (1)and Bearing Seals (29).4. Slide out the Drive RollerSpro

Changing the Drive Roller Sprocket BearingsTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867), 7/16" wrench,3/4" wr

4. Use the 7/16" wrench to screw inthe Hex Tap screws into thefour small threaded holes in thetop of the Bearing Caps (1). Asthe screws tighten,

Changing the Torque CylinderTools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.5/8" Al

5. Use the 1 1/8" wrench to slowlyloosen the Cap side Hoses(CH1), (CH2). Check for fluidflow. Bleed any pressure.Disconnect the Cap side Hoses(

Changing the Torque Cylinder (cont.)14. Use air pressure or manual force toextend the new TorqueCylinder Rod to the length of theold Torque Cylinder R

Changing the Torque Cylinder (cont.)20. Use the 1" and 1 1/8" wrench toconnect the Rod side Hose (RH)and the Cap side Hoses (CH1),(CH2).21.

Tools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenchesChanging the Grip CylindersMaintenance& RepairMaintenance & Repair 59ECHRH1. Ma

WarrantySTANDARD WARRANTY AND FIELD SERVICEIt is important to Hawk Industries to provide all HawkJaw 100K-ALS users with the best toolpossible along w

Changing the Grip Cylinders (cont.)60 Maintenance & RepairPart Name Part #Grip Cylinder Cap Bolt (CB) 999-806628Flex Lock Nut 999-806594-500Grip C

Tools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenchesChanging the Grip CylindersMaintenance& RepairMaintenance & Repair 61E1. Make s

Changing the Grip Cylinders (cont.)62 Maintenance & Repair6. Place the new Grip Cylinderinto the Cap side Eye (CE) andRod side Eye (RE).7. Use the

Two 11/16" wrenches, Two 1 1/2"wrenchesChanging the Grip CylindersMaintenance& RepairMaintenance & Repair 63ETools RequiredInitial S

Changing the Grip Cylinders (cont.)3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2&

Maintenance& RepairMaintenance & Repair 65Accessing the Main Hydraulic Block Fittings and HosesInitial Steps1. Make sure the HawkJaw is offthe

7/8" wrench, See Drawings p. 126-128.Tools RequiredAccessing the Air Logic System and Main Hydraulic BlockERT66 Maintenance & RepairInitial S

Maintenance& RepairMaintenance & Repair 67Accessing the Spinner Motor Sequence ValveECSInitial Steps1. Make sure the HawkJaw is offthe drill p

Trouble ShootingSymptom Remedyz Pull out the "E" stop button. See Operation, p. 17.z Check that the HawkJaw is getting at least 100 psiair.

Trouble ShootingSymptom Remedyz Push in the Grip button. Air should sound like it isbeing sharply inhaled. Release the button. Airshould sound like

Specification SheetSpecificationSheetPERFORMANCEAND POWER REQUIREMENTSDIMENSIONSDEPTH: 58 in.WIDTH: 50 in.HEIGHT: 100 in.TORQUE: 100,000 ft. lbs.MAXIM

Trouble ShootingSymptom RemedyMovementat Start-up(cont)Spinner moves forward, thedoors close and the spinnerbegins to spin. (cont.)Spinner does not mo

Trouble ShootingSymptom RemedyMovementat Start-up(cont)Torque Cylinder extendsslowly.Raise/Lower cylinder moves.z Make sure the hydraulic power unit i

Trouble ShootingSymptom RemedyMovementat Start-up(cont)z Make sure the hydraulic power unit is shut down.Press the Grip button repeatedly to bleed hyd

Trouble ShootingSymptom RemedyMovementat Start-up(cont)RaiseButton/Lower Buttonz Make sure the hydraulic power unit is shut down.Press the Grip button

Trouble Shooting74 TroubleshootingSymptom RemedyRaiseButton/Lower Button(cont)z Properly connect the air hoses within the Rightcontrol handle. See Dr

Trouble ShootingSymptom RemedyRaiseButton/Lower Button(cont)z Make sure the hydraulic power unit is shut down.Press the Grip button repeatedly to blee

Trouble Shooting76 TroubleshootingSymptom RemedyTilt ForwardButton/ TiltBack Buttonz Properly connect the Tilt Cylinder Rod side and Capside hoses to

Trouble ShootingSymptom RemedyTilt ForwardButton/TiltBack Button(cont)z Check that the Tilt Forward or Back button airvalve works. Make sure the hydr

Trouble Shooting78 TroubleshootingSymptom RemedyTilt ForwardButton/TiltBack Button(cont)Spin Buttonz Check that air is reaching the Tilt hydraulic va

Trouble ShootingTroubleShootingTroubleshooting 79Symptom RemedySpin Button(cont)z Make sure the hydraulic power unit is shut down.Press the Grip butto

Ordering InstructionsAll parts must be ordered by giving the quantity required, the full part number as listed inthis manual under Part #, the unit se

Trouble Shooting80 TroubleshootingSymptom Remedyz Determine which hydraulic valve to replace. Makesure the air hoses are connected to the hydraulicva

Trouble ShootingTroubleShootingTroubleshooting 81z Check that the pump pressure compensator settingis at 2500 psi.z Check that the hydraulic filter el

Trouble Shooting82 TroubleshootingSymptom RemedyTorqueButtonz Make sure the Selector switch is set correctly.Make sure the correct wrenches are grippe

Push in the Torque button, andnothing happens. (cont.)Trouble ShootingSymptom RemedyTorqueButton(cont)TroubleShootingTroubleshooting 83z Make sure the

Trouble ShootingSymptom RemedyTorqueButton (cont)Diesz Determine which hydraulic valve to replace. Makesure the air hoses are connected to the hydrau

Trouble ShootingSymptom Remedyz Make sure the hydraulic power unit is shut down.Press the Grip button repeatedly to bleed hydraulicpressure. Access t

Trouble ShootingSymptom RemedySpinnerPerformance(cont)z The spinner is adjusted too small for the drill pipetube. Adjust the spinner to the correct p

Trouble ShootingTroubleShootingTroubleshooting 87Symptom RemedySpinner begins to spin before thespinner doors close on the drillpipe tube. (Cont.)Spin

Trouble Shooting88 TroubleshootingSymptom RemedySpinnerPerformanceDrill pipe does not rotate downto the shoulder, or Spinnerperformance and speed not

Trouble ShootingTroubleShootingTroubleshooting 89Symptom RemedyHawkJawPerformance(cont)HawkJaw performance andspeed not up to par. (cont.)to see that

Hanging Cable Location1. Anchor the hanging cable to a point asclose to the derrick crown as possible.The longer the hanging cable, the easierthe Hawk

Trouble ShootingSymptom RemedyHawkJaw performance andspeed not up to par. (cont.)flow with volume out of the Cap side fitting. Re-place the seals. S

Trouble ShootingTroubleShootingTroubleshooting 91Symptom RemedyHawkJawPerformance(cont)HydraulicFluidHawkJaw performance andspeed not up to par. (cont

Trouble Shooting92 TroubleshootingSymptom RemedyHydraulic fluid heats up. (cont.)The Raise/Lower Cylindermoves slower than usual, or theHawkJaw sinks

Trouble ShootingTroubleShootingTroubleshooting 93Symptom RemedyRaise/LowerCylinder(cont)z Check that the HawkJaw is getting at least 100 psiair.z Chec

Trouble Shooting94 Troubleshootingthe Cap side leader hose. Replace the seals. SeeDrawings, p. 112. Replace the cylinder if necessary.See Drawings,

TroubleShootingTroubleshooting 95Trouble Shootingz Check that the HawkJaw is getting at least 100 psiair.z Check that the pump pressure compensator se

Trouble Shooting96 Troubleshootingz The pressure compensator setting on the powerunit is conflicting with the relief valve setting onthe power unit o

TroubleShootingTroubleshooting 97Notes

Wear Parts98 Drawings20wear83/98

061-A22061-A22B/C061-Hl7061-Hl7F061-Hl7-RK061-Hl8061-Hl8-F061-91074AO36061-Hl8-RK061-20218061-91074A999*999-806590061-91074AO31061-98381A627999-806004