Hawk-industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 101 to Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Machines spéciales Hawk-industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 101 to. Hawk Industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 101 to 120 User Manual Manuel d'utilisatio

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Introduction
Warranty
Drawings
Operation
Installation
Specification
Sheet
Table of
Contents
Ordering
Instructions
Maintenance
& Repair
Trouble
Shooting
HAWKJAW
OPERATION, MAINTENANCE
AND
SERVICE MANUAL
MODEL 100K-2GSR
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Long Beach, CA 9080
Phone: 562-424-0709
Fax: 562-490-9959
www.hawkindustries.com
Serial # 128-130
Serial # 101-120
Vue de la page 0
1 2 3 4 5 6 ... 164 165

Résumé du contenu

Page 1 - MODEL 100K-2GSR

IntroductionWarrantyDrawingsOperationInstallationSpecificationSheetTable ofContentsOrderingInstructionsMaintenance& RepairTroubleShootingHAWKJAWOP

Page 2 - Introduction

1. 5/8" diameter steel cable.2. Appropriate hanging cable hardwarefor 5/8" diameter steel cable.3. Enough cable length to suspend theHanger

Page 3 - Table of Contents

100K-2GSR Pipe Stop Assembly100 Drawings

Page 4

100K-2GSR Pipe Stop AssemblyDrawings 101ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20066 Pointer2 1 20060 Adjust Clevis3 1 20050 Linkage, Stop Assembl

Page 5

100K-2GSR Hydraulic Connections102 Drawings

Page 6 - Warranty

100K-2GSR Hydraulic ConnectionsDrawings 103ITEM QTY. PART NO./DESC PORT/DESC. HOS E DESTINATION1 1 100K-2GSR Main Manifold Assembly (J1A-A)2 1 HOS-12_

Page 7 - Specification Sheet

100K-2GSR Spin Manifold Assembly104 Drawings

Page 8 - Ordering Instructions

100K-2GSR Spin Manifold AssemblyDrawings 105ITEM QTY. PART NO./DESC PORT/DESC. HOSE DESTINATION1 1 H38 Spin Manifold2 1 H35 Sequence Valve V23 1 H34 C

Page 9 - HawkJaw Location

100K-2GSR Raise/Lower Cylinder Assembly106 Drawings

Page 10 - Hanging Cable Requirements

100K-2GSR Raise/Lower Cylinder AssemblyDrawings 107*NOTE:THESE PARTS AVAILABLE ONLY IN KIT #H20S-RKITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 2572-9 B

Page 11 - Hydraulic Requirements

100K-2GSR Main Manifold Assembly108 Drawings

Page 12 - Air Requirements

100K-2GSR Main Manifold AssemblyDrawings 109VALVE ADJUSTMENTFUNCTION PORT PRESSURE/ADJUSTMENTRAISE/LOWER CYL R/LFlow Cntrl. Valve (H6); Screw in for F

Page 13 - Installation

1. Pressure compensated pump set topressure compensate at 2500 psi.2. Minimum volume of 20 gpm. 35 gpm fortop performance.3. 1" minimum Pressure

Page 14 - Winch Hook - Up

100K-2GSR Main Manifold Air Connections110 Drawings

Page 15

100K-2GSR Main Manifold Air ConnectionsDrawings 111DUPLICATE PORT DESCRIPTION COLOR SIZEA AIR SUPPLY BLACK 3/16B AIR SUPPLY TORQUE YELLOW 5/32C AIR SU

Page 16

100K-2GSR Left Control Handle Air Connections112 Drawings

Page 17 - Start-up Procedure

100K-2GSR Left Control Handle Air ConnectionsDrawings 113ITEM NO. QTY.THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A15 Air Manifold2 16 A40-5 Red Air

Page 18 - Adjust for Make Up

100K-2GSR Right Control Handle Air Connections114 Drawings

Page 19

100K-2GSR Right Control Handle Air ConnectionsDrawings 115ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 A15 Air Manifold2 1 A40-1 Yellow Air Hose3 1 A40-

Page 20 - Position for Make Up

100K-2GSR Torque Cylinder Assembly116 Drawings

Page 21 - Position for Make Up (cont.)

100K-2GSR Torque Cylinder AssemblyDrawings 117ITEM NO. QTY. PART NO./ DESCRIPTION COMMENTS1 1 4H080 Tube Assembly4 1 20259 Torque Cylinder Guard5 1 20

Page 22 - Setting Make Up Torque

100K-2GSR Left Control Tube Assy Air Conn118 Drawings

Page 23 - Operation

ITEM NO. QTY.THIS ASSY PART NO./DESCRIPTION COMMENTS1 1 A11-1LCH Multiplex Connector Assembly See Explos. Drw.2 1 A11-LCH Multiplex Connector Assembly

Page 24 - Low Torque Warning Test

Air Requirements1. Clean, dry air at 100 psi @ a negligiblevolume.2. On-board auto-dump air filter (Part #061-A22). Initial on-board filter (OF)suppl

Page 25 - Adjust for Break Out

100K-2GSR Right Control Tube Assy Air Conn120 Drawings

Page 26

100K-2GSR Right Control Tube Assy Air ConnITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 A11-RT_Right Control Tube Assembly See Explosion2 1 A11-RCH Multi

Page 27 - Position for Break Out

25726 Chain Oiler Assembly122 Drawings

Page 28

25726 Chain Oiler AssemblyITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS3 1 2083-4-45 1-4 NPT ADAPTER4 1 11432-SSP Body, SST, Polished5 1 853

Page 29 - Break Out

20209-BOT Heel Die Holder Assembly, Bottom124 Drawings

Page 30 - Wrench Maintenance

20209-BOT Heel Die Holder Assembly, BottomDrawings 125ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 810703_1.2 Lock W a

Page 31

20209-MID Heel Die Holder Assembly, Middle126 Drawings

Page 32

20209-MID Heel Die Holder Assembly, MiddleDrawings 127ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 1 20210 Roller Assemb

Page 33

20209-TOP Heel Die Holder Assembly, Top128 Drawings

Page 34 - Filter Maintenance

20209-TOP Heel Die Holder Assembly, TopITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 20210 Roller Assembl

Page 35

Raise/Lower Cylinder Hook - UpInstallation13Installation1. Use the Raise/Lower cylinder Cap sideBolt (B) to connect the HawkJawSuspension Ring (SR) to

Page 36 - Changing the Hook Dies

20211-MID Hook Die Holder Assembly, Middle130 Drawings

Page 37 - Changing the Heel Dies

20211-MID Hook Die Holder Assembly, MiddleDrawings 131ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 20194 Die3 4 806246_1

Page 38

20211-TB Hook Die Holder Assembly, Middle132 Drawings

Page 39

20211-TB Hook Die Holder Assembly, MiddleITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 1103K2 Grease Fitti

Page 40

CYL25-AS Top, -BS Bottom Spinner Grip Cyl134 Drawings

Page 41

CYL25-AS Top, -BS Bottom Spinner Grip CylDrawings 135ITEM NO. QTY.THIS ASSY PART NO./DESCRIPTION COMMENTS1 1 2560-AS.BS Barrel, Spinner Grip AS-Top/BS

Page 42

59R Roller Assembly, Winch136 Drawings

Page 43 - Spinner Maintenance

59R Roller Assembly, WinchDrawings 137ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 H59R-1 Roller Body2 2 H59R-2B Roller, Long w Bushing3 2 H59R-2A Rolle

Page 44

A11-1LCH Multiplex Connector Assembly138 Drawings

Page 45

A11-1LCH Multiplex Connector AssemblyDrawings 139ITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg.

Page 46

Winch Hook - Up14 Installation1. Connect the air power sourcewith the Air (A) line.2. Make sure the hydraulicreservoir is full.3. Connect the hydrauli

Page 47

A11-2RCH Multiplex Connector Assembly140 Drawings

Page 48 - Changing the Spinner Chain

A11-2RCH Multiplex Connector AssemblyDrawings 141ITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg. R

Page 49

A11-LCH Multiplex Connector142 Drawings

Page 50 - Changing the Drive Rollers

A11-LCH Multiplex ConnectorDrawings 143ITEM NO. QTY./THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg. Roll Pin3

Page 51

A11-RCH Multiplex Connector144 Drawings

Page 52 - Drive Roller Sprocket Bear

A11-RCH Multiplex ConnectorDrawings 145ITEM NO. QTY.THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg. Roll Pin3

Page 53 - & Repair

A22 On Board Air Filter Assembly146 Drawings

Page 54 - Changing the Torque Cylinder

A22 On Board Air Filter AssemblyDrawings 147ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 A22 Top Cover, Air Filter Not Spare part2 1 A22 Base Top, Air F

Page 55

H18S Grip Tilt Cylinder Assembly148 Drawings

Page 56

H18S Grip Tilt Cylinder AssemblyDrawings 149ITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 H18S-3 Barrel Assembly2 1 H18S-5 Seal Retainer3

Page 57

Winch Hook - UpInstallation15Installation7. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).8. Use Raise (R) to raise theHawkJaw 1'

Page 58 - Changing the Grip Cylinders

H25 Hydraulic Filter Assembly150 Drawings

Page 59

H25 Hydraulic Filter AssemblyDrawings 151ITEM QTY. PART NO./DESC PORT/DESC. HOSE DESTINATION1 1 Hydraulic Filter Body2 1 H25RC Indicator Fitting3 1 H2

Page 60

H37S-2 Push Cylinder Assembly152Drawings

Page 61

H37S-2 Push Cylinder AssemblyDrawings 153ITEM QTY. PART NO./ DESCRIPTION COMMENTS1 1 2006-10 Barrel2 1 2006-12 Seal Retainer3 1 2006-11 Rod4 1 2006-13

Page 62

100K-2GSR Hydraulic Pipe Clamp154 Drawings

Page 63

155Drawings100K-2GSR Hydraulic Pipe ClampITEM QTY. PART NO./DESCRIPTION DESTINATION COMMENTS1 1 20045A-10 Mount Plate Wldmnt2 1 20045A-15 Stepped Hook

Page 64 - Main Block Fittings and

100K-2GSR H18 Top Grip Cylinder156 Drawings

Page 65 - Air Logic System and Main

100K-2GSR H18 Top Grip Cylinder157DrawingsITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 4E550A Grip Cylinder Tube2 1 5A223A Rod3 1 74005 Rod Head4 1 7338

Page 66 - HawkJaw Parts

100K-2GSR Torque Manifold158 Drawings

Page 67 - Trouble Shooting

100K-2GSR Torque ManifoldITEM QTY. PART NO./DESC PORT/DESC. HOSE DESTINATION1 1 20222 Torque Control Block, Modification2 1 J55A Torque Control Valve

Page 68

Winch Hook - Up16 Installation10. Disengage the Winch Clutch (C).Spool out enough line to anchorthe Winch Cable Spring Shackle(S) to a structural poin

Page 69

100K-2GSR Gage Manifold160 Drawings

Page 70

100K-2GSR Gage ManifoldITEM QTY. PART NO./DESC. HOSE DESTINATION COMMENTS1 1 20275 Gage Manifold2 3 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel3 1 208

Page 71

100K-2GSR Winch Assembly162 Drawings

Page 72

100K-2GSR Winch AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS2 1 061-W 202-2-25 Worm Shaft3 1 061-W 203-2-25 Bronze Gear4 1 061-W 204 Drum6 1 061-W

Page 73

164 DrawingsNotes

Page 74

HAWKJAW® RECOMMENDED MAINTENANCE CHECKLISTHawkjaw S/N: Rig Name:______________________Maintenance Check Date:Pipe Size: HAWK INDUSTRIES,

Page 75

Start-up Procedure1. Connect the air power sourcewith the Air (A) line.2. Make sure the hydraulicreservoir is full.3. Make sure the hydraulicPressure

Page 76

Adjust for Make Up1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjustthe Pointer (P) on the Pipe stopindex (PI) to the O

Page 77 - Troubleshooting 77

Adjust for Make UpOperation19Operation1. Measure the drill pipe tube withOD calipers.2. Remove the quick release pins(QR).3. Slide the whole Drive uni

Page 78 - 78 Drawings

IntroductionHawk's design philosophy is simple: Design with the end user in mind. Make it tough,dependable and easy to maintain.Hawk has design

Page 79 - Drawings 79

Position for Make Up1. Stab the drill stand.2. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).3. Push and hold down Winch On(WOn) to mo

Page 80 - 80 Drawings

Position for Make Up (cont.)7. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench(BW) hang straight and levelwhen the drill pi

Page 81 - Drawings 81

Setting Make Up Torque1. Follow the steps on pages 17-21.2. Turn the Selector Switch (SS) toMake.3. Use the Red needle adjust (RNA)to rotate the Torqu

Page 82 - 82 Drawings

Make Up1. Press in the Grip Hold (GH)button.2. Press and hold Spin (S) until thestand rotates down to theshoulder.3. Release Spin (S).4. Push in and h

Page 83 - Drawings 83

Operation24Low Torque Warning TestTest#1: Hawk strongly recom-mends testing the Low TorqueWarning System on every trip. Ifthis test procedure is not

Page 84 - 84 Drawings

Adjust for Break Out1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjustthe Pointer (P) on the Pipe stopindex (PI) to the

Page 85 - Drawings 85

Operation26Adjust for Break OutAdjusting the SpinnerQR1. Loosen the four spinner slide assembly bolts(SAB).2. Re-adjust the spinner slide assembly (

Page 86 - 100K-2GSR HangerAssembly

Position for Break Out1. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).2. Push and hold down Winch On(WOn) to move the HawkJawonto the

Page 87

KOperation28Position for Break Out6. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedr

Page 88 - 88 Drawings

Break OutTOperation29Operation1. Rotate the Selector Switch (SS)clockwise to the break position.2. Push in the Grip Hold (GH)button.3. Push and hold i

Page 89 - Drawings 89

Table ofContentsTable of Contents3Table of ContentsIntroduction 2Table of Contents 3Warranty 6Specification Sheet 7Ordering Instructions 8Installation

Page 90 - 90 Drawings

30 Maintenance & Repair1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydraulicp

Page 91 - Drawings 91

Wrench Maintenance1. Surface grease the hook thread(T) on the top wrench, middlewrench, and bottom wrench.2. Rotate the wrench nut (N) onthe top wrenc

Page 92 - 100K-2GSR Winch MountAssembly

32 Maintenance & RepairWrench MaintenanceTools RequiredGrease gun1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position

Page 93

Wrench MaintenanceTools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydra

Page 94 - 94 Drawings

34 Maintenance & RepairFilter MaintenanceChange Every 2 MonthsInitial Steps1. Depress the Red button (RB)located under the See-throughrubber weath

Page 95 - Drawings 95

Filter Maintenance1. Disconnect the Air power supply.2. Bleed Air Pressure.Change Every 2 MonthsInitial Steps1. Remove the two right Corner bolts(CB).

Page 96 - 100K-2GSR Stand Assembly

36 Maintenance & RepairChanging the Hook DiesTools Required3/4" wrench, See Drawings.1. Make sure the HawkJaw is offthe drill pipe connection

Page 97

Changing the Heel DiesTools Required3/4" wrench, See Drawings.1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on

Page 98 - 98 Drawings

38 Maintenance & RepairChanging the Heel Dies7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert t

Page 99 - Drawings 99

Changing the Heel Dies1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydraulicpower

Page 100 - 100K-2GSR Pipe Stop Assembly

Table of Contents4Table of ContentsChanging the Hook Dies 36Hook Dies 36Changing the Heel Dies 37Top Wrench Heel Die 37Middle Wrench Heel Die 39Bottom

Page 101

40 Maintenance & RepairChanging the Heel Dies8. Replace the Top Die Retainer(DR).9. Insert the Heel Die Pin (P).10. Use the 3/4" wrench to re

Page 102 - 102 Drawings

Changing the Heel Dies3/4" wrench, See Drawings.Tools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on

Page 103 - Drawings 103

42 Maintenance & RepairChanging the Heel Dies6. Grease the back of the new Die.7. Insert the new Die into the DieHolder (DH) with the teeth ofthe

Page 104 - 104 Drawings

Spinner MaintenanceMaintenance & Repair 43Maintenance& Repair1. Pull the Hawkjaw onto the pipe.2. Press in the Grip Hold (GH)button.3. Press a

Page 105 - Drawings 105

44 Maintenance & RepairSpinner Maintenance1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut

Page 106 - 106 Drawings

Spinner MaintenanceGrease Once per MonthSpinner Grip Cylinders1. Pump grease fittings SC1-SC4.Tools RequiredGrease gunSC4SC3SC1 SC2CB11. Pump grease f

Page 107 - Drawings 107

46 Maintenance & RepairSpinner Mount Sliding Tube1. Pump grease fittings ST1-ST4.Tools RequiredGrease gunGrease Once per MonthSpinner MaintenanceS

Page 108 - 108 Drawings

Spinner MaintenanceCheck Oil Level Once per MonthLubricant Required85-90 weight gear oilSAE #AGMA5Reducer Gear Box1. Make sure the gear box oil levelr

Page 109 - VALVE ADJUSTMENT

48 Maintenance & RepairChanging the Spinner ChainTools Required7/8" wrench, 7/16" wrench, Hammer,Needle-Nose Pliers1. Make sure the Hawk

Page 110 - 110 Drawings

Changing the Spinner Chain6. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (CP) in one of theChain links.7. Use the h

Page 111 - Drawings 111

Table ofContentsTable of Contents5Table of Contents100K-2GJR Left Control Handle Assembly 88100K-2GJR Right Control Handle Assembly 90100K-2GJR Winch

Page 112 - 112 Drawings

50 Maintenance & RepairChanging the Drive RollersTools RequiredInitial Steps3/4" wrench1. Make sure the HawkJaw is off thedrill pipe connecti

Page 113 - Drawings 113

2. Use the 3/4" wrench to removeall Bearing Cap Bolts (9).3. Remove the Bearing Caps (2)and Bearing Seals (3).4. Slide out the Drive RollerSprock

Page 114 - 114 Drawings

52 Maintenance & RepairChanging the Drive Roller Sprocket BearingsTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867), 7/1

Page 115 - Drawings 115

4. Use the 7/16" wrench to screw inthe Hex Tap screws into the foursmall threaded holes in the topof the Bearing Caps (2). As thescrews tighten,

Page 116 - 116 Drawings

54 Maintenance & RepairChanging the Torque Cylinder1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick

Page 117 - Drawings 117

6. Use the 1 1/8" wrench to slowlyloosen the Cap side Hoses(CH1), (CH2). Check for fluidflow. Bleed any pressure.Disconnect the Cap side Hoses(

Page 118 - 118 Drawings

56 Maintenance & RepairChanging the Torque Cylinder15. Use air pressure or manual forceto extend the new TorqueCylinder Rod to the length of theol

Page 119 - Drawings 119

Changing the Torque Cylinder21. Use the 1" and 1 1/8" wrench toconnect the Rod side Hose (RH)and the Cap side Hoses (CH1),(CH2).22. Insert t

Page 120 - 120 Drawings

58 Maintenance & RepairTools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenchesChanging the Grip CylindersECH RH1. Make sure the HawkJaw is

Page 121 - Drawings 121

Changing the Grip CylindersPart Name Part #Grip Cylinder Cap Bolt (CB) 999-806628Flex Lock Nut 999-806594-500Grip Cylinder Rod Bolt (RB) 061-20270Cott

Page 122 - 25726 Chain Oiler Assembly

Warranty6 WarrantyHAWKJAW 100K-2GSRSTANDARD WARRANTY AND FIELD SERVICEYour Hawkjaw must be free of material and workmanship defects for a period of si

Page 123

60 Maintenance & RepairTools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenchesChanging the Grip Cylinders1. Make sure the HawkJaw is off t

Page 124 - 124 Drawings

Changing the Grip Cylinders6. Place the new Grip Cylinderinto the Cap side Eye (CE) andRod side Eye (RE).7. Use the Two 1 1/2" wrenches toreplace

Page 125 - Drawings 125

62 Maintenance & RepairChanging the Grip CylindersInitial StepsBottom Grip Cylinder1. Use the Two 11/16" wrenches toslowly loosen the Rod sid

Page 126 - 126 Drawings

Changing the Grip Cylinders3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wr

Page 127 - Drawings 127

64 Maintenance & RepairMain Hydraulic Block Fitting and Hose AccessInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in th

Page 128 - 128 Drawings

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R) to raise theHawkJaw 3&qu

Page 129 - Drawings 129

66 Maintenance & RepairSpinner Motor Sequence Valve AccessCSInitial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest p

Page 130 - 130 Drawings

Trouble ShootingProblem Remedy Replace the hose. See Drawings. The Pressure and Tank lines are switched. Properlyconnect the Pressure and Tank lin

Page 131 - Drawings 131

Trouble Shooting The spinner is adjusted too small for the drill pipetube. Adjust the spinner to the correct pipe size.See Operation. Adjust the sp

Page 132 - 132 Drawings

Trouble ShootingTroubleShootingTroubleshooting 69Spinner begins to spin before the spinnerdoors close on the drill pipe tube. (Cont.)Spinner moves for

Page 133 - Drawings 133

Specification SheetSpecificationSheetPERFORMANCEAND POWER REQUIREMENTSDIMENSIONSDEPTH: 58 in.WIDTH: 50 in.HEIGHT: 100 in.TORQUE: 100,000 ft. lbs.MAXIM

Page 134 - 134 Drawings

Trouble Shooting70 TroubleshootingSpinnerPerformanceDrill pipe does not rotate downto the shoulder, or Spinnerperformance and speed not upto par. (con

Page 135 - Drawings 135

Trouble ShootingTroubleShootingHawkJaw performance and speed notup to par. to see that they are securely tightened. A bad quickdisconnect can cause

Page 136 - 59R Roller Assembly, Winch

Trouble ShootingHawkJaw performance and speed not up topar.While in make-up mode, a desired torquesetting cannot be achieved or the torquecontrol valv

Page 137

Trouble ShootingHydraulic fluid heats up.The Raise/Lower Cylinder moves slower thanusual, or the HawkJaw sinks while it hangs. There is a leak in the

Page 138 - 138 Drawings

74 TroubleshootingTrouble Shooting Push in the "E" stop button. Access the mainhydraulic block. See Maintenance & Repair &Drawing

Page 139 - Drawings 139

TroubleShootingTrouble Shootingpletely full of contaminants. If the red indicatorbutton on the hydraulic filter body pops up, changethe filter element

Page 140 - 140 Drawings

Trouble Shooting The low torque warning poppet pin #061-30064 and#061-20238 poppet seat may have seal damage or thebellville springs #061-022S need r

Page 141 - Drawings 141

Troubleshooting 77Notes

Page 142 - A11-LCH Multiplex Connector

100K-2GSR Full Hawkjaw Assembly78 Drawings

Page 143

Drawings 79100K-2GSR Full Hawkjaw AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 100K-2GSR-12 Top-Bottom W rench Assembly See Explosion2 1 100K-2G

Page 144 - A11-RCH Multiplex Connector

Ordering InstructionsAll parts must be ordered by giving the quantity needed, the full part number as listed in thismanual under Part #, the unit seri

Page 145

100K-2GSR Top-Bottom Wrench Assembly80 Drawings

Page 146 - 146 Drawings

100K-2GSR Top-Bottom Wrench AssemblyDrawings 81ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20145 Base Plate Assembly2 1 20084 Torque Cylinder Bracket,

Page 147 - Drawings 147

100K-2GSR Midde Wrench Assembly82 Drawings

Page 148 - 148 Drawings

100K-2GSR Middle Wrench AssemblyDrawings 83ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20008 Base Plate, Moving Assembly, W elded2 2 20016A Linkage, Sp

Page 149 - Drawings 149

100K-2GSR Hydro-Pneumatic Assembly84 Drawings

Page 150 - H25 Hydraulic Filter Assembly

100K-2GSR Hydro-Pneumatic AssemblyDrawings 85ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 100K-2GSR Hydraulic Connections (J1A-A) See Explosion2 1 20169

Page 151

100K-2GSR HangerAssembly86 Drawings

Page 152 - H37S-2 Push Cylinder Assembly

100K-2GSR HangerAssemblyDrawings 87ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20147 Hanger Assembly2 1 20151 Spindle Block3 1 20267 Hose Mount, 2GSR A

Page 153

100K-2GSR Left Control Handle Assembly88 Drawings

Page 154 - 154 Drawings

100K-2GSR Left Control Handle AssemblyDrawings 89ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 70100 Left Control Handle Assembly2 1 70103 Left Control P

Page 155 - 155Drawings

Hanging Cable Location1. Anchor the hanging cable to a point asclose to the derrick crown as possible.The longer the hanging cable, the easierthe Hawk

Page 156 - 156 Drawings

100K-2GSR Right Control Handle Assembly90 Drawings

Page 157 - 157Drawings

100K-2GSR Right Control Handle AssemblyDrawings 91ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 70101 Right Control Handle Assembly2 1 70105 Right Contro

Page 158 - 100K-2GSR Torque Manifold

100K-2GSR Winch MountAssembly92 Drawings

Page 159 - 159Drawings

100K-2GSR Winch MountAssemblyDrawings 93ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20223 W inch Mount Assembly2 1 H59 W inch Assembly, Manual3 1 59R R

Page 160 - 100K-2GSR Gage Manifold

100K-2GSR Spinner MountAssembly94 Drawings

Page 161 - 161Drawings

100K-2GSR Spinner MountAssemblyDrawings 95ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20094A Spinner Mount Assembly2 1 HA-032596A Spring3 1 20118 Slide

Page 162 - 100K-2GSR Winch Assembly

100K-2GSR Stand Assembly96 Drawings

Page 163

100K-2GSR Stand AssemblyDrawings 97ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20075A Stand Assembly2 1 806542-1_3.4-16 x 4.50 Hex Bolt3 2 91074A036 Lo

Page 164 - 164 Drawings

100K-2GSR Hawkjaw Spinner Assembly98 Drawings

Page 165 - 165Drawings

100K-2GSR Hawkjaw Spinner AssemblyDrawings 99ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 25710-SR Case Assembly, Stationary2 4 95601A435 Fiber Washer3

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