Hawk-industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 121 to Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Machines spéciales Hawk-industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 121 to. Hawk Industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 121 to 140 User Manual Manuel d'utilisatio

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  • MARQUE LIVRES
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Page 1 - M100K Serial # 200

HAWKJAWOPERATION, MAINTENANCEANDSERVICE MANUAL100K-2GSR Serial # -141M100K Serial # 200-HAWK INDUSTRIES, INC.1245 East 23rd StreetSignal Hill, CA 9075

Page 2 - Introduction

Installation 9HawkJaw LocationHawkJaw LocationHanging Cable LocationHanging Cable Location1. Anchor the hanging cable

Page 3 - Table of Contents

Drawings 99 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 25710-SR Case Assembly,

Page 4

100 Drawings100K-2GSR Pipe Stop Assembly100K-2GSR Pipe Stop Assembly

Page 5

Drawings 101 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 25710-SR Case Assembly,

Page 6

102 Drawings100K-2GSR Hydraulic Connections100K-2GSR Hydraulic Connections

Page 7 - Warranty

Drawings 1031 1 100K-2GSR Main Manifold Assembly (J1A-A)2 1 HOS-12_-10FJICx-10FJICx35.00lg. Hose TCR Torque Cyl. Rod3 1 HOS-132G_-10FJICx-10FJICx 110

Page 8 - Specification Sheet

104 Drawings100K-2GSR Spin Manifold Assembly

Page 9 - Ordering Instructions

Drawings 105100K-2GSR Spin Manifold AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 H38 Spin Manifold2 1 H35 Sequence Valve V23 1 H34 Check Valve

Page 10 - Hanging Cable Location

106 Drawings100K-2GSR Raise/Lower Cylinder Assembly100K-2GSR Raise/Lower Cylinder Assembly

Page 11 - Hanging Cable Requirements

Drawings 107 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 2572-9 Barrel, Raise Lo

Page 12 - Hydraulic Requirements

108 Drawings100K-2GSR Main Manifold Assembly

Page 13 - Air Requirements

Hanging Cable RequirementsHanging Cable Requirements1. 5/8" diameter steel cable.2. Appropriate hanging cable hardware for5/8" diameter ste

Page 14 - Raise/Lower Cylinder Hook-Up

Drawings 109100K-2GSR Main Manifold AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 J1A Main Manifold2 6 H6 Flow Control Sandwich Assembly3 14 A25

Page 15 - Winch Hook-Up

110 Drawings100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections

Page 16

Drawings 111100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections DUPLICATE PORT DESCRIPTION COLOR

Page 17

112 Drawings100K-2GSR Left Control Handle Air Connections100K-2GSR Left Control Handle Air Connections

Page 18 - Start-Up Procedure

Drawings 113 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A15 Air Manifold2 16 A40-5 Red

Page 19 - Adjust for Make Up

114 Drawings100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections

Page 20

Drawings 115100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections ITEM NO. QUANTITY P

Page 21 - Position for Make Up

116 Drawings100K-2GSR Torque Cylinder Assembly100K-2GSR Torque Cylinder Assembly

Page 22 - Position for Make Up (cont.)

Drawings 117 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS100K-2GSR Torque Cylinder A

Page 23 - Setting Make Up Torque

118 Drawings100K-2GSR Left Control Tube Assy Air Conn100K-2GSR Left Control Tube Assy Air Conn

Page 24 - Make UpMake Up

1. Pressure compensated pump set topressure compensate at 2500 psi.2. Minimum volume of 20 gpm. 35 gpm fortop performance.3. 1" minimum Pressure

Page 25 - Low Torque Warning Test

Drawings 119 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A11-1LCH Multiplex Connector As

Page 26 - Adjust for Break Out

120 Drawings100K-2GSR Right Control Tube Assy Air Conn100K-2GSR Right Control Tube Assy Air Conn

Page 27

Drawings 121 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A11-RT_Right Control Tube Assem

Page 28 - Position for Break Out

122 Drawings25726 Chain Oiler Assembly25726 Chain Oiler Assembly

Page 29

Drawings 123 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS3 1 2083-4-45 1-4 NPT ADAPTER4 1 11

Page 30 - Break Out

124 Drawings20209-BOT Heel Die Holder Assembly, Bottom

Page 31 - Wrench Maintenance

Drawings 12520209-BOT Heel Die Holder Assembly, BottomITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 810703_1.2 Lock W

Page 32

126 Drawings20209-MID Heel Die Holder Assembly, Middle

Page 33

Drawings 12720209-MID Heel Die Holder Assembly, MiddleITEM QTY. PART NO./DESCRIPTIO N COMMENTS1 1 20192-1B Die Holder, Heel Side2 1 20210 Roller Asse

Page 34

128 Drawings20209-TOP Heel Die Holder Assembly, Top

Page 35 - Filter Maintenance

1. Clean, dry air at 100 psi @ a negligiblevolume.2. On-board auto-dump air filter (Part #061-A22). Initial on-board filter (OF)supplied with the Hawk

Page 36

Drawings 12920209-TOP Heel Die Holder Assembly, TopITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 20210 R

Page 37 - Changing the Hook Dies

130 Drawings20211-MID Hook Die Holder Assembly, Middle

Page 38 - Changing the Heel Dies

Drawings 13120211-MID Hook Die Holder Assembly, MiddleITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 20194 Die3 4 806246_

Page 39

132 Drawings20211-TB Hook Die Holder Assembly, Middle

Page 40

Drawings 13320211-TB Hook Die Holder Assembly, MiddleITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 1103K2

Page 41

134 DrawingsCYL25-AS Top, -BS Bottom Spinner Grip CylCYL25-AS Top, -BS Bottom Spinner Grip Cyl

Page 42

Drawings 135 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 2560-AS.BS Barrel, Spinner Grip

Page 43

136 Drawings59R Roller Assembly, Winch59R Roller Assembly, Winch

Page 44 - Spinner Maintenance

Drawings 137 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 H59R-1 Roller Body2 2 H

Page 45

138 DrawingsA11-1LCH Multiplex Connector AssemblyA11-1LCH Multiplex Connector Assembly

Page 46

1. Use the Raise/Lower cylinder Cap sideBolt (B) to connect the HawkJawSuspension Ring (SR) to the Raise/Lower cylinder (C).2. Use the Raise/Lower cyl

Page 47

Drawings 139 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Page 48

140 DrawingsA11-2RCH Multiplex Connector AssemblyA11-2RCH Multiplex Connector Assembly

Page 49 - Changing the Spinner Chain

Drawings 141 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Page 50

142 DrawingsA11-LCH Multiplex ConnectorA11-LCH Multiplex Connector

Page 51 - Changing the Driver Rollers

Drawings 143 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Page 52

144 DrawingsA11-RCH Multiplex ConnectorA11-RCH Multiplex Connector

Page 53

Drawings 145 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Page 54 - Part Numbers

146 DrawingsA22 On Board Air Filter AssemblyA22 On Board Air Filter Assembly

Page 55 - Changing the Torque Cylinder

Drawings 147 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 A22 Top Cover, Air Filter Not Sp

Page 56

148 DrawingsH18S Grip Tilt Cylinder AssemblyH18S Grip Tilt Cylinder Assembly

Page 57

1. Connect the air power source withthe Air (A) line.2. Make sure the hydraulic reservoir isfull.3. Connect the hydraulic Pressure (P)and Tank (T) lin

Page 58

Drawings 149 ITEM NO. QTY. THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 H18S-3 Barrel Assembly2 1 H18S

Page 59 - Changing the Grip Cylinder

150 DrawingsH25 Hydraulic Filter AssemblyH25 Hydraulic Filter Assembly

Page 60

Drawings 1511 1 Hydraulic Filter Body2 1 H25RC Indicator Fitting3 1 H25A Filter Element4 1 H25B Filter Canister5 2 2062-16-12S_16MORB x 12MJIC Fittin

Page 61

152 DrawingsH37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly

Page 62

Drawings 153H37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION

Page 63

154 Drawings100K-2GSR Hydraulic Pipe Clamp100K-2GSR Hydraulic Pipe Clamp

Page 64

Drawings 155 ITEM NO. QUANTITY PART NUMBER DESCRIPTION1 1 20045A-10 MOUNT P LATE WELDMENT2 1 20045A-15 JAW HOLDERARM W ELDMENT3

Page 65

156 Drawings100K-2GSR H18 Top Grip Cylinder100K-2GSR H18 Top Grip Cylinder

Page 66

Drawings 157 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 4E550A Grip Cylinder Tu

Page 67

158 Drawings100K-2GSR Torque Manifold100K-2GSR Torque Manifold

Page 68 - Trouble Shooting

7. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).8. Use Raise (R) to raise the HawkJaw1'- 2' ft. off the rig floor.9. Use t

Page 69

Drawings 1591 1 20222 Torque Control Block, Modification2 1 J55A Torque Control Valve Assembly3 1 CXGD-XBN Check Valve4 1 900598-6S_MORB Plug5 2 2062

Page 70

160 Drawings100K-2GSR Gage Manifold100K-2GSR Gage Manifold

Page 71

Drawings 1611 1 20275 Gage Manifold2 3 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel3 1 2084-2S-3.4 Nipple, Hydraulic Plated4 1 H40F Hydraulic Q.D. Soc

Page 72

162 Drawings100K-2GSR Winch Assembly100K-2GSR Winch Assembly

Page 73

Drawings 163 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS2 1 061-W202-2-25 Worm Shaf

Page 74

164 Drawings031-24625 Reducer Gear Box031-24625 Reducer Gear Box

Page 75

Drawings 165 ITEM QUANTITY PART NAME QTY PER UNIT12*34*5*6*789101112131

Page 76

166 Drawings0.723%27720:

Page 77

Drawings 1670.723%27720:5(1&+$66<,7(0123$57180%(5'(6&5,37,2147<%-$:3/$7(0$&+,1('$-$:3/$

Page 78

168 Drawings0.0,''/(:5(1&+$66(0%/<

Page 79 - 78 Drawings

10. Disengage the Winch Clutch (C).Spool out enough line to anchor theWinch Cable Spring Shackle (S) to astructural point on the derrick.11. Anchor th

Page 80 - Drawings 79

Drawings 1690.0,''/(:5(1&+$66(0%/<,7(0123$57180%(5'(6&5,37,2147<$-$:3/$7(0$&+,1('

Page 81 - 80 Drawings

170 Drawings0.63,11(502817$66(0%/<

Page 82 - Drawings 81

Drawings 1710.63,11(502817$66(0%/<,7(0123$57180%(5'(6&5,37,2147<63,11(502817$66(0%/<.*5($6(),77,1*675$,*+

Page 83

172 Drawings0.+$1*(5$66(0%/<

Page 84 - Drawings 83

Drawings 1730.+$1*(5$66(0%/<,7(0123$57180%(5'(6&5,37,2147</2:(59(57,&$/+$1*(5$66(0%/<7239(57,&$/

Page 85 - 84 Drawings

174 Drawings0.+<'5231(80$7,&$66(0%/<

Page 86 - Drawings 85

Drawings 1750.+<'5231(80$7,&$66(0%/<,7(0123$57180%(5'(6&5,37,2147< &21752/+286,1*$66(0%/<0.

Page 87 - 100K-2GSR Hanger Assembly

176 Drawings0.0$,10$1,)2/'$66(0%/<

Page 88

Drawings 1770.0$,10$1,)2/'$66(0%/<,7(0123$57180%(5'(6&5,37,2147<-$0.0$,10$1,)2/'9$3%&372548(&&

Page 89 - 88 Drawings

178 Drawings0.63,10$1,)2/'$66(0%/<

Page 90 - Drawings 89

1. Connect the air power source withthe Air (A) line.2. Make sure the hydraulic reservoir isfull.3. Connect the hydraulic Pressure (P)and Tank (T) lin

Page 91 - 90 Drawings

Drawings 1790.63,10$1,)2/'$66(0%/<,7(0123$57180%(5'(6&5,37,21/2&$7,2147<+63,10$1,)2/'+6(48(1&(9$/9

Page 92 - Drawings 91

180 Drawings0,'+22.',(+2/'(5$66(0%/<0,''/(

Page 93 - 92 Drawings

Drawings 1810,'+22.',(+2/'(5$66(0%/<0,''/(,7(0123$57180%(5'(6&5,37,2147&

Page 94 - Drawings 93

182 Drawings7%+22.',(+2/'(5$66(0%/<723%27720

Page 95 - 94 Drawings

Drawings 1837%+22.',(+2/'(5$66(0%/<723%27720,7(0123$57180%(5'(6&5,37,2147<

Page 96 - Drawings 95

184 Drawings723+((/',(+2/'(5$66(0%/<723

Page 97 - 100K-2GSR Stand Assembly

Drawings 185723+((/',(+2/'(5$66(0%/<723,7(0123$57180%(5'(6&5,37,2147<

Page 98

186 Drawings0,'+((/',(+2/'(5$66(0%/<0,''/(

Page 99 - 98 Drawings

Drawings 1870,'+((/',(+2/'(5$66(0%/<0,''/(,7(0123$57180%(5'(6&5,37

Page 100 - Drawings 99

188 Drawings%27+((/',(+2/'(5$66(0%/<%27720

Page 101 - 100K-2GSR Pipe Stop Assembly

Adjusting the Wrenches1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjust thePointer (P) on the Pipe stop index(PI) to t

Page 102

Drawings 189%27+((/',(+2/'(5$66(0%/<%27720,7(0123$57180%(5'(6&5,37,2147<

Page 103 - 102 Drawings

190 DrawingsNotesNotes

Page 104 - Drawings 103

Drawings 191Maintenance ScheduleMaintenance ScheduleHAWK INDUSTRIES, INC.HAWKJAW® RECOMMENDED MAINTENANCE CHECKLISTHawkjaw S/N: _____________________

Page 105 - 104 Drawings

Hawk’s design philosophy is simple: Design with the end user in mind. Make it tough, dependable and easy tomaintain.Hawk has designed the HawkJaw with

Page 106 - Drawings 105

Adjusting the Spinner1. Measure the drill pipe tube with ODcalipers.2. Remove the quick release pins(QR).3. Slide the whole Drive unit (D)forward or b

Page 107 - 106 Drawings

1. Stab the drill stand.2. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).3. Push and hold down Winch On(WOn) to move the HawkJaw onto

Page 108 - Drawings 107

7. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedrill pipe is against the pipe stop.

Page 109 - 108 Drawings

1. Follow the steps on pages 17-21.2. Turn the Selector Switch (SS) toMake.3. Use the Red needle adjust (RNA)to rotate the Torque gauge redneedle (RN)

Page 110 - Drawings 109

Operation 231. Press in the Grip Hold (GH) button.2. Press and hold Spin (S) until thestand rotates down to the shoul

Page 111 - 110 Drawings

CHECKIf the Torque cylinder strokes out before thedesired torque is reached, the Torque gaugeneedle (TN) will fall off to approxi-mately

Page 112 - RIGHT CONNECTOR

Operation 25Adjusting the Wrenches1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjust th

Page 113 - 112 Drawings

Adjusting the Spinner1. Measure the drill pipe tube withOD calipers.2. Remove the quick release pins(QR).3. Slide the whole Drive unit (D)forward or b

Page 114 - Drawings 113

1. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).2. Push and hold down Winch On(WOn) to move the HawkJaw ontothe drill pipe connectio

Page 115 - 114 Drawings

6. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedrill pipe is against the pipe stop.

Page 116 - Drawings 115

Introduction 1Table of Contents 2Warranty 6Specification Sheet 7Ordering Instructions 8Installation 9Hanging Cable Location 9HawkJaw Location 9Hanging

Page 117 - 116 Drawings

1. Rotate the Selector Switch (SS)clockwise to the break position.2. Push in the Grip Hold (GH)button.3. Push and hold in the wrench Grip(G).4. Push a

Page 118 - Drawings 117

Grease Once per TripTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derri

Page 119 - 118 Drawings

Grease Once per Week, MinimumWrench Hook1. Surface grease the hook thread (T)on the top wrench, middle wrench,and bottom wrench.2. Rotate the wrench

Page 120 - Drawings 119

Wrench MaintenanceWrench Maintenance G232 Maintenance & RepairGrease Once per Week, MinimumTools RequiredGrease gunInitial Steps1. Make sure

Page 121 - 120 Drawings

Grease Once per Week, MinimumTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on

Page 122 - Drawings 121

Change Every 2 MonthsInitial Steps1. Depress the Red button (RB)located under the See-throughrubber weather cap (SC).2. Operate the HawkJaw.3. If the

Page 123 - 25726 Chain Oiler Assembly

Filter MaintenanceFilter MaintenanceCBSCGDWARNINGRunning the HawkJaw without Hawk approved air filters (Part # 061-J29,061-A22) voids the warranty and

Page 124

Tools Required3/4" wrench, See Drawings.INITIAL STEPS1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derr

Page 125 - 124 Drawings

Maintenance & Repair 37Changing the Heel DiesChanging the Heel DiesTools Required3/4" wrench, See Drawings.INITIAL STEPS1. Make su

Page 126 - Drawings 125

7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert the new Die into the DieHolder (DH) with the te

Page 127 - 126 Drawings

Changing the Hook Dies 36Hook Dies 36Changing the Heel Dies 37Top Wrench Heel Die 37Middle Wrench Heel Die 39Bottom Wrench Heel Die 41Spinner Maintena

Page 128 - Drawings 127

Maintenance & Repair 39Changing the Heel DiesChanging the Heel DiesInitial Steps1. Make sure the HawkJaw is offthe drill pipe connectio

Page 129 - 128 Drawings

8. Replace the Top Die Retainer (DR).9. Insert the Heel Die Pin (P).10. Use the 3/4" wrench to replacethe Heel Die Roller Bolt (B) andLock Washer

Page 130 - Drawings 129

Maintenance & Repair 41Changing the Heel DiesChanging the Heel DiesTools Required3/4" wrench, See Drawings.Initial Steps1. Make sure

Page 131 - 130 Drawings

42 Maintenance & RepairChanging the Heel DiesChanging the Heel DiesPart NumbersPart Name Part #Lock Washer 999-810703Die R

Page 132 - Drawings 131

Maintenance & Repair 43NoticeSpinner chain lubrication must be doneduring normal operation of the Hawkjaw.Do not run the spinner when the

Page 133 - 132 Drawings

44 Maintenance & RepairSpinner MaintenanceSpinner MaintenanceGrease Once Per MonthTools RequiredGrease gun, 7/16” wrenchInitial Steps1. Make su

Page 134 - Drawings 133

Grease Once per MonthTools RequiredGrease gun Spinner Grip Cylinders1. Pump grease fittings SC1-SC4. Chain Drive Shaft Be

Page 135 - 134 Drawings

Grease Once per MonthTools RequiredGrease gun Spinner Mount Sliding Tube1. Pump grease fittings ST1-ST4. Spinner Mount Sliding Blo

Page 136 - Drawings 135

Grease Once per MonthLubricant Required85-90 weight gear oilSAE #AGMA5 Reducer Gear Box1. Make sure the gear box oil levelreaches the top pipe pl

Page 137 - 59R Roller Assembly, Winch

Changing the Spinner ChainSTools Required7/8" wrench, 7/16" wrench, Hammer,Needle-Nose Pliers Initial Steps1. Make sur

Page 138

100K-2GSR Left Control Handle Assembly 88100K-2GSR Right Control Handle Assembly 90100K-2GSR Winch Mount Assembly 92100K-2GSR Spinner Mount Assembly 9

Page 139 - 138 Drawings

Changing the Spinner ChainMaintenance & Repair 496. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (CP) in one o

Page 140 - Drawings 139

Tools Required3/4" wrench Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the

Page 141 - 140 Drawings

Changing the Driver RollersMaintenance & Repair 512. Use the 3/4" wrench to removeall Bearing Cap Bolts (9).3. Remove the Bearing Caps (2)an

Page 142 - Drawings 141

52 Maintenance & RepairChanging the Driver Rollers Sprocket BearingsTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867),

Page 143 - A11-LCH Multiplex Connector

4. Use the 7/16" wrench to screw inthe Hex Tap screws into the foursmall threaded holes in the topof the Bearing Caps (2). As thescrews tighten,

Page 144

1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick. Torque Cylinder1. Press Grip Hold

Page 145 - A11-RCH Multiplex Connector

6. Use the 1 1/8" wrench to slowlyloosen the Cap side Hoses(CH1), (CH2). Check for fluidflow. Bleed any pressure.Disconnect the Cap side Hoses(CH

Page 146

15. Use air pressure or manual forceto extend the new TorqueCylinder Rod to the length of theold Torque Cylinder Rod.16. Place the Bottom Trunion Moun

Page 147 - 146 Drawings

21. Use the 1" and 1 1/8" wrench toconnect the Rod side Hose (RH)and the Cap side Hoses (CH1),(CH2).22. Insert the Torque Cylinder RodPin (P

Page 148 - Drawings 147

58 Maintenance & RepairChanging the Grip CylinderTools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenches Initial

Page 149 - 148 Drawings

Table of Contents 5M100K Middle Wrench Assembly 168M100K Spinner Mount Assembly 170M100K Hanger Assembly 172M100K Hydro-Pneumatic Assembly

Page 150 - Drawings 149

3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wrench to removethe Grip Cyli

Page 151 - H25 Hydraulic Filter Assembly

Tools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenches Initial Steps1. Make sure the HawkJaw is off thedrill pipe conn

Page 152

6. Place the new Grip Cylinderinto the Cap side Eye (CE) andRod side Eye (RE).7. Use the Two 1 1/2" wrenches toreplace the Grip Cylinder Capside

Page 153 - H37S-2 Push Cylinder Assembly

Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hy

Page 154

3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wrench to removethe Grip Cyli

Page 155 - 154 Drawings

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R

Page 156 - Drawings 155

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R

Page 157 - 156 Drawings

Tools Required3/4" wrench, 3/16" Allen wrench Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection

Page 158 - Drawings 157

Remedy•Replace the hose. See Drawings.•The Pressure and Tank lines are switched. Properlyconnect the Pressure and Tank lines. SeeOperation.•Make sure

Page 159 - 100K-2GSR Torque Manifold

68 Trouble ShootingTrouble ShootingProblemSpinner pops off the drill pipe tube when thespinner rotates the pipe.Spinner Drive Rollers touch when the

Page 160

Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date ofdelivery. If any items fail because of a manu

Page 161 - 100K-2GSR Gage Manifold

Trouble Shooting 69Trouble ShootingProblemSpinner begins to spin before the spinnerdoors close on the drill pipe tube. (Cont.)Spinner moves forwar

Page 162

70 Trouble ShootingTrouble ShootingProblemSpinner Drill pipe does not rotate downPerformance to the shoulder, or Spinnerperformance and speed not up

Page 163 - 100K-2GSR Winch Assembly

Trouble ShootingTrouble ShootingSee that they are securely tightened. A bad quickdisconnect can cause the Hawkjaw to mal-function.Replace the faulty c

Page 164

72 Trouble ShootingTrouble ShootingTrouble ShootingThere is a leak in the hydraulic system. Make sure the airsupply hose to the HawkJaw is disconne

Page 165 - 031-24625 Reducer Gear Box

Trouble ShootingTrouble ShootingThere is a leak in the hydraulic system. See TroubleShooting.Check to make sure the hydraulic power unit isproducing 2

Page 166

74 Trouble ShootingTrouble ShootingTrouble ShootingPush in the “E” stop button. Access the main hydraulicblock. See Maintenance & Repair & D

Page 167 - 166 Drawings

Trouble Shooting 75Trouble ShootingTrouble Shooting-pletely full of contaminants. If the red indicator button onthe hydraulic filter body pops up, c

Page 168 - Drawings 167

76 Trouble ShootingTrouble ShootingTrouble ShootingThe low torque warning poppet pin #061-30064 and#061-20238 poppet seat may have seal damage or th

Page 169 - 168 Drawings

Trouble Shooting 77NotesNotes

Page 170 - Drawings 169

100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly78 Drawings

Page 171 - 170 Drawings

Specification SheetSpecification Sheet Specification Sheet 7DEPTH: 58 in.WIDTH: 50 in.HEIGHT: 100 in.PERFORMANCEAND POWER REQ

Page 172 - Drawings 171

Drawings 79100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly1 1 100K-2GSR-12 Top-Bottom Wrench Assembly See Explosion2 1 100K-2GSR-9 Mid

Page 173 - 0.+$1*(5$66(0%/<

80 Drawings100K-2GSR Top-Bottom Wrench Assembly

Page 174

Drawings 81ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20145 Base Plate Assembly2 1 20084 Torque Cylinder Bracket, Upper Assembly3 1 20088 Torque Cyli

Page 175 - 174 Drawings

82 Drawings.*650LGGOH:UHQFK$VVHPEO\ 

Page 176 - Drawings 175

Drawings 83.*650LGGOH:UHQFK$VVHPEO\,7(0123$57180%(5'(6&5,37,2147< $$-$:3/$7($66<0,''/(:5(1&+723

Page 177 - 176 Drawings

84 Drawings100K-2GSR Hydro-Pneumatic Assembly

Page 178 - Drawings 177

Drawings 85ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 100K-2GSR Hydraulic Connections (J1A-A) See Explosion2 1 20169 Control Housing Assembly3 1 2017

Page 179 - 178 Drawings

86 Drawings100K-2GSR Hanger Assembly

Page 180 - Drawings 179

Drawings 87ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20147 Hanger Assembly2 1 20151 Spindle Block3 1 20267 Hose Mount, 2GSR Assembly4 1 20059 U Bolt

Page 181 - 180 Drawings

88 Drawings100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly

Page 182

8 OrderingOrdering InstructionsOrdering InstructionsExampleAll parts must be ordered by giving the quantity needed, the full part number aslisted in

Page 183 - 723%27720

Drawings 89100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly ITEM NO. QUANTITY PART NO./ DESCRIPT

Page 184

90 Drawings100K-2GSR Right Control Handle Assembly100K-2GSR Right Control Handle Assembly

Page 185 - 723

Drawings 91 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 70101 Right Control Hand

Page 186 - 723

92 Drawings100K-2GSR Winch Mount Assembly100K-2GSR Winch Mount Assembly

Page 187 - 186 Drawings

Drawings 93 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20223 W inch Mount Assem

Page 188 - Drawings 187

94 Drawings100K-2GSR Spinner Mount Assembly100K-2GSR Spinner Mount Assembly

Page 189 - 188 Drawings

Drawings 95 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20094A Spinner Mount Ass

Page 190

96 Drawings100K-2GSR Stand Assembly100K-2GSR Stand Assembly

Page 191 - NotesNotes

Drawings 97 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20075A Stand Assembly2 1

Page 192 - Maintenance Schedule

98 Drawings100K-2GSR Hawkjaw Spinner Assembly100K-2GSR Hawkjaw Spinner Assembly

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